Leak In The Transfer Case
#1
Posted 30 May 2010 - 09:06 PM
#2
Posted 30 May 2010 - 10:12 PM
Man fears what he does not understand- Anton LaVey
Old People Drive Slow To Make The Most Of The Time They Have Left
Member of the Red Truck Club
Proud Vortec Owner
#3
Posted 30 May 2010 - 10:20 PM
1999 Chevy Camaro Z28 (Mr. Hyde)
2004 Honda Civic (Dr. Jeckel)
#4
Posted 30 May 2010 - 10:23 PM
#5
Posted 30 May 2010 - 11:08 PM
uh rear window as in far back rear window? because that would be wild if the transfer case threw oil up there...btw bump
Oh Yes all over it , at high way speed
#6
Posted 30 May 2010 - 11:19 PM
Not too sure what transfer case you have, but I have an 03 silverado pickup and my transfer case started to leak too. Apparently on a certain model transfer case, there is an oil pump up inside there and a small clip sometimes works its way loose and over time will wear an actual very small pinhole in the side of the case. It usually happens on the tailshaft of the transfer case, way up on the side almost to the top on the passenger side. The dealer wanted $900 to fix mine, said he would have to replace the whole back half of the case. I took it home, located the hole with a magnifying glass, cleaned it up REAL good and took clear RTV silicone and sealed it up. The dealer told me it would never work, its been 50,000 miles and I have yet to see it leak again. Hope that helps.
Great m this is good to know . Now I have read if this is the case it does not drip on the ground , mine does. Did yours drip visably on the ground when the truck was parked ?
#7
Posted 31 May 2010 - 12:19 AM
Not too sure what transfer case you have, but I have an 03 silverado pickup and my transfer case started to leak too. Apparently on a certain model transfer case, there is an oil pump up inside there and a small clip sometimes works its way loose and over time will wear an actual very small pinhole in the side of the case. It usually happens on the tailshaft of the transfer case, way up on the side almost to the top on the passenger side. The dealer wanted $900 to fix mine, said he would have to replace the whole back half of the case. I took it home, located the hole with a magnifying glass, cleaned it up REAL good and took clear RTV silicone and sealed it up. The dealer told me it would never work, its been 50,000 miles and I have yet to see it leak again. Hope that helps.
Great m this is good to know . Now I have read if this is the case it does not drip on the ground , mine does. Did yours drip visably on the ground when the truck was parked ?
The case usually won't drip noticeably. The leak is very small and is usually detected when they notice fluid all over the case, or when the case completely fails due to a lack of fluid. There's no way the pump rub hole would spray fluid. Let alone spray it enough to get it on a window. The pump rub hole is TINY.

#8
Posted 31 May 2010 - 01:07 AM
. Drip is noticable if the truck is parked for any length of time . So since the seal has been replaced twice and it still leaks and this does not fit the pattern of the hole then what might be another answer ? The last mechanic mentioned a small brass bushing he said had some slight wear on it when he was replacing the seal , could this be it ?Not too sure what transfer case you have, but I have an 03 silverado pickup and my transfer case started to leak too. Apparently on a certain model transfer case, there is an oil pump up inside there and a small clip sometimes works its way loose and over time will wear an actual very small pinhole in the side of the case. It usually happens on the tailshaft of the transfer case, way up on the side almost to the top on the passenger side. The dealer wanted $900 to fix mine, said he would have to replace the whole back half of the case. I took it home, located the hole with a magnifying glass, cleaned it up REAL good and took clear RTV silicone and sealed it up. The dealer told me it would never work, its been 50,000 miles and I have yet to see it leak again. Hope that helps.
Great m this is good to know . Now I have read if this is the case it does not drip on the ground , mine does. Did yours drip visably on the ground when the truck was parked ?
The case usually won't drip noticeably. The leak is very small and is usually detected when they notice fluid all over the case, or when the case completely fails due to a lack of fluid. There's no way the pump rub hole would spray fluid. Let alone spray it enough to get it on a window. The pump rub hole is TINY.
#9
Posted 31 May 2010 - 06:18 AM
#10
Posted 31 May 2010 - 08:30 AM
here and elsewhwere and some folks opinions to the contrary.

Alexandria Bay NY & Syracuse NY
Daytona Beach FL
#11
Posted 31 May 2010 - 08:48 AM
http://www.kennedydi...ubCategory2=135
Replace the case half and add the case saver and never deal with it again. My mechanic did it in a morning.
Edited by thearborbarber, 31 May 2010 - 08:50 AM.
1999 Chevy Camaro Z28 (Mr. Hyde)
2004 Honda Civic (Dr. Jeckel)
#12
Posted 31 May 2010 - 10:20 AM

2008 Silverado 1500 VMax Crew 4x4 LTZ, NHT (L76 6.0L, G80, 4.10, Z85, 7300 lb GVWR) Victory Red/Ebony leather, Blackbear custom tune, Bilstein 5100 adjustable ride height front shocks (leveling), rear Bilstein 5100 shocks, HID Fogs, H-9 mod Lo-beams, SSU Hi-beams, SnugTop SuperSport, GMC Sierra 6 spoke wheels, 285-70/17 LR E Toyo Open Country A/T, Hellwig rear swaybar .
1999 1/2 Sierra 2500 SLE Extcab 4x4 6.0L all stock w/265-75/16 Firestone M/T (gone)
1998 2500 4wd extcab 350 ci (gone now, chevy buyback on lemon law)
1979 GMC El Camino 400 ci smallblock, 2.02 heads, cam, headers, Edelbrock,etc, 400 (HD truck) Hydra-matic swap, blueprinted, clutchpack, hi stall converter. (gone now)
#13
Posted 01 June 2010 - 03:01 PM
#14
Posted 05 June 2010 - 08:09 PM
Should I take some preventive action to prevent transfer case damage on my 2006 truck? What would be required?
Not much you can do short of taking the t/c apart to install an anti rattle plate. Just keep an eye on it as the leak develops slowly.
I don't know if the pump rub was an issue in the NV149 (escalade 1 speed) but since it has an oil pump in the same spot it seems possible. The NAPA seal shouldn't be a problem but I'd check the slip yoke for grooving. If its badly grooved or pitted it should be replaced. Around $100 part I think.
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