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All-New Chevrolet And GMC W-Series
Tuesday, 23 January 2007
LAS VEGAS – For the 2008 model year, Chevrolet and GMC are introducing an all-new W-Series that delivers more cab room, enhanced safety features and more power. The all-new W-Series also meets new, more stringent 2007 U.S. and state of California diesel emissions standards.

“The success of our W-Series is a direct reflection of its ability to deliver exactly what medium-duty customers demand from their vehicles. As with other recent enhancements, the all-new W-Series was developed with direct input from those who know this vehicle best: our customers,” said Mark Karney, GM Fleet and Commercial Operations (FCO) marketing director for vans and trucks.

Greater driver comfort

Enhancements for 2008 were especially focused on increasing driver comfort, which can correlate to increased driver productivity. It begins with a new and improved cab mounting that delivers a smoother, more comfortable ride. The cab itself is larger and more spacious, with more side-to-side and front-to-back room. This provides more seat travel, as well as increased headroom, shoulder room and legroom – on both standard and crew cab models.

To facilitate driver ingress and egress, the 85-degree swing-out door opening is wider than the previous model, as is the self-cleaning entry step. The high-back seats are covered in Tricot breathable cloth, which stays cooler in the summer and warmer in the winter. Additional 2008 W-Series driver comfort features include:

    * A 16,400-BTU high-output ventilation system
    * Air conditioning standard on gasoline models, available on diesel models
    * Tilt and telescopic steering column
    * Power steering
    * A tapered leaf front and multileaf rear suspension that deliver a smooth, comfortable ride while still handling heavy loads

Greater convenience

The all-new W-Series also features a number of improvements to further aid driver convenience, including:

    * A new dashboard with a full complement of easy-to-see gauges and warning lamps. It features a 5-din opening for such optional equipment as radios, GPS systems, rearview cameras, etc.
    * An easy-to-remove panel at the front of the cab for easy access to the wiper motor and linkage, electrical cab connections and air intake filters, facilitating maintenance of these items
    * Storage areas in the seat backs, dashboard, glove box, overhead storage shelves and rear storage organizer
    * Large map pockets incorporated into the new, fully trimmed door panels
    * Standard power windows and door locks
    * Cup holders in the center console for extra-large fountain drinks and in the dash for regular-sized cans and cups
    * An auxiliary power outlet for a cell phone or other electronics

Even more durable, safer cab

In addition to being more comfortable and more convenient, the all-new cab is built to last a long time, with greater corrosion protection from the galvanized steel panels to the electro deposit paint primer and high-quality enamel paint topcoat. The closed section and increased gussets and reinforcements also improve the durability of this new cab, as well as increasing the safety of the driver and passengers. Additional safety equipment on the 2008 W-Series includes:

    * A new seat belt design that offers easier operation and therefore promotes use
    * Low-cut side windows for added visibility
    * Larger, 17-inch by 8-inch side mirrors with integrated convex sections help improve rearward visibility and reduce blind spots alongside the vehicle
    * Available heated mirrors

5.2L diesel engine

For 2008, the overhead cam 5.2L 4HK1-TC turbocharged, intercooled, diesel engine delivers more power and reduced emissions. Horsepower increases to 205 @ 2400 rpm (up from 190) and torque increases to 441 lb.-ft. @1850 (up from 387). It covers GVW ranges from 12,000 pounds to 19,500 pounds and has a B10 durability rating of 310,000 miles, which means 90 percent of the engines should reach this mileage before a major component failure – provided good maintenance practices have been followed.

The 5.2L diesel engine is equipped with a standard fuel/water separator that is heated with returned fuel and features a dash-mounted warning lamp. This separator warns the driver when water is present in the fuel filter and needs to be drained, which helps prevent vehicle downtime and supports a more efficient operation. The 5.2L diesel can be mated to the new Aisin A465 heavy-duty six-speed automatic with double overdrive, or to a six-speed manual transmission with all forward gears synchronized. The six-speed manual will be available later in the model year.

The 5.2L diesel engine also meets more stringent Environmental Protection Agency (EPA) requirements that went into effect on Jan. 1. These regulations compel all diesel engine manufacturers to reduce nitrogen oxide (NOx) and particulate matter (PM) emissions by 90 percent compared to the previous diesel engine standards, which were established in 2004.

To reduce nitrogen oxide levels, the 5.2L diesel engine uses an advanced exhaust gas recirculation (EGR) system and a variable geometry turbocharger.

To reduce particulate matter, a ceramic honeycomb channel diesel particulate filter (DPF) was created to capture sulfate particles and soot. Exhaust gases are directed through the channels and a porous material that traps the particulates. To clear the particulates and prevent clogging, a regeneration process occurs to burn the trapped particulates and clean the filter using high exhaust gas temperatures.

Regeneration in Chevrolet and GMC medium duty trucks can occur in a number of ways. Self-regeneration is an automatic process that occurs as the vehicle is driven, and does not require driver involvement. The vast majority of vehicles will regenerate automatically. Forced, computer-initiated regeneration occurs if the vehicle operation does not produce exhaust gases hot enough for the automatic process to occur.

In the event that the computer cannot force regeneration, a control light will alert the driver to activate a dashboard switch to initiate the regeneration process. Special system-sensing and control software was developed to precisely control engine combustion and DPF regeneration.

To meet the EPA regulation for lower diesel fuel sulfur emissions, GM-designed emissions systems work efficiently with the new fuels and lubricants. The 2007 emissions regulations also require all crankcase gas emissions to be reduced. To comply, a closed crankcase system was added to reroute ventilation gases back into the engine for combustion.

Helping to reduce operating costs while increasing vehicle uptime is a new 10,000-mile oil and oil filter interval on W-Series models equipped with the 5.2L diesel engine.

Chevrolet and GMC W-Series diesel models include the W3500, W4500 (regular and crew cab), W5500 (regular and crew cab) and the W5500 HD.

Vortec 6.0L engine

For Chevrolet and GMC W-Series customers who prefer a gasoline engine, W3500 and W4500 models are available with the Vortec 6.0L V-8 engine. For 2008, the Vortec 6.0L delivers 325 horsepower – 25 more than the previous version – and 360 lb.-ft. of torque. These models are mated to the Hydra-Matic 4L80 four-speed automatic with lockup torque converter and overdrive.

The Vortec 6.0L is 50-state compliant with federal CFFV/LEV and California ULEV emissions requirements. It has a 200,000-mile design life and is backed by a three-year/36,000-mile warranty. Customers may purchase extended service plans that cover their vehicles for up to five years/100,000 miles.

Gasoline-powered versions of the Chevrolet and GMC W-Series are assembled in Janesville, Wis., while diesel-powered models are manufactured in Fujisawa, Japan.

SPECIFICATIONS

Overview

Models:

Chevrolet and GMC W3500, W4500 (regular and crew cab), W5500 (regular and crew cab), W5500 HD

Body style / driveline:

1-3 passenger regular cab; 1-7 passenger crew cab, rear-wheel-drive

EPA vehicle class:

Class 3 (W3500), Class 4 (W4500) and Class 5 (W5500, W5500 HD) low cab forward trucks available in 12,000-, 14,500-, 17,950- and 19,500-pound GVW ratings

Manufacturing location:

gasoline-powered versions, Janesville, Wis. ; diesel-powered versions, Fujisawa, Japan

Key competitors:

Ford cutaways and conventional, Mitsubishi, Nissan diesel

 

Engines


Isuzu 4HK1-TC

Vortec 6.0L

Application:

W3500, W4500 or W5500 or W5500 HD diesel

W3500 or W4500 gas

Type:

5.2L inline-4 diesel

6.0L V-8

Displacement
(cu in / cc):

317 / 5190

366 / 5967

Bore & stroke (in / mm):

4.53 x 4.92 /
115 x 125

4.00 x 3.62 /
101.6 x 92

Block material:

cast iron

cast iron

Cylinder head material:

cast iron

cast aluminum

Valve train:

OHC, 4 valves per cylinder

OHV, 2 valves per cylinder

Fuel delivery:

direct fuel injection

sequential fuel injection

Compression ratio:

18.5:1

9.4:1

Horsepower
(hp / kW @ rpm):

205 / 153 @ 2400

325 / 242 @ 5000

Torque
(lb-ft / Nm @ rpm):

441 / 597 @ 1850

360 / 488 @ 4400

Recommended fuel:

No. 2 diesel

87 octane

Maximum engine
speed (rpm):

3000

5600

 

Transmissions


AISIN A465

MZZ

Hydra-Matic 4L80

Type:

6-speed heavy-duty electronic automatic with double overdrive and torque converter lockup

6-speed manual with all forward gears synchronized

4-speed heavy-duty electronic automatic with overdrive and torque converter lockup

First:

3.74

6.37

2.48

Second:

2.00

3.77

1.48

Third:

1.34

2.23

1.00

Fourth:

1.00

1.44

0.75

Fifth:

0.77

1.00


Sixth:

0.63

0.78


Reverse:

3.54

6.37

2.08

Final drive (axle) ratio:

W3500 4.555:1
W4500 A/T 4.777:1
M/T TBD
W5500 A/T 5.57:1 M/T TBD
W5500 HD A/T 5.875:1 M/T TBD

W3500 4.777:1
W4500 5.125:1

 

Chassis/Suspension

Front:

semi-elliptical steel alloy tapered leaf springs with stabilizer bar and shock absorbers

Rear:

semi-elliptical steel alloy multileaf springs with shock absorbers

Steering type:

integral power

Steering ratio:

18.8:1 to 20.9:1

Turning circle,
curb-to-curb (ft / m):

109-in wheelbase: 33.5 / 10.21
132.5-in wheelbase: 40.7 / 12.41
150-in wheelbase: 45.3 / 13.81
176-in wheelbase: 151.9 / 15.82

Brakes

Type:

dual circuit hydraulic service brakes with electronic brake distribution system for extended brake life. Disc front and self-adjust drum with outboard mounted brake drum rear. The parking brake is a mechanical, cable-actuated, internal expanding drum type, transmission-mounted. Four-channel anti-lock brake system. Vacuum assisted on W3500/W4500, hydraulic boosted assisted on W5500/W5500 HD

Disc front & drum rear diameter
(in / mm // f/r):

12,000 lbs. GWVR: 11.5 / 292 // 12.6 / 320 W3500 & W4500 Diesel
14,500 lbs. GWVR: 14.3 / 363 // 12.6 / 320 W4500 Gas
17,950 lbs. GVWR: 14.3 / 363 // 12.6 / 320 W5500
19,500 lbs. GVWR: 14.3 / 363 // 14.6 / 371 W5500 HD

Wheels/Tires

Base wheel:

steel, 6-hole, 16 inch x 6-inch W3500 gas/diesel, W4500 diesel; steel 19.5 inch x 6-inch W4500 gas, W5500 & W5500 HD, painted white

Tire:

215/85R16E (10-ply) tubeless steel belted radials, all season W3500 gas/diesel, W4500 diesel; or 225/70R19.5F (12-ply) tubeless steel belted radials, all season, W4500 gas, W5500 & W5500 HD

Dimensions

Exterior

Wheelbase (in / mm):

regular cab: 109 / 2769; 132.5 / 3365; 150 / 3810; 176 / 4470
crew cab: 150 / 3810; 176 / 4470

Overall length (in / mm):

regular cab: 200.5 / 5093; 224 / 5690; 241.5 / 6134; 267.5 / 6794
crew cab: 241.5 / 6134; 267.5 / 6794

Overall width (in / mm):

81.4 / 1994

Overall height (in / mm):

90 / 2286 W3500 gas; 90 / 2286, W4500 gas & diesel; 91.1 / 2314 W5500, W5500HD

Frame width (in / mm):

33.5 / 851

Track (in / mm):

front: 65.6 / 1666
rear: 65 / 1651 W3500, W4500, W5500; 65.8 / 1671 W5500 HD

Minimum ground clearance
(in / mm):

W3500 (gas): 7.9 / 201
W4500 (gas): 8.6 / 218
W3500, W4500 (diesel): 7.9 / 201
W5500, W5500 HD: 8.6 / 218

GVWR (lb / kg):

W3500: 12,000 / 5,443
W4500 reg. and crew cab (diesel): 14,500 / 6,576
W5500 reg. and crew cab: 17,950 / 8,141
W5500 HD: 19,500 / 8,848

GCWR (lb / kg):

W3500: 18,000 / 8,164; W4500 gas: 20,500 / 9298;
W4500 reg. & crew cab diesel A/T: 20,500 / 9298
W4500 reg. M/T TBD
W5500 reg. M/T TBD
W5500 reg. & crew cab A/T: 23,950 / 10862
W5500 HD: A/T 25,500/ 11475; M/T TBD

Capacities

Fuel tank (gal / L):

30 / 113 (standard, all models) in frame
33 / 125 (available on all diesel models) side mounted

 

Overall Wheelbase and Frame

Dimensions

Wheelbase

Cab-to-Axle (CA)

Cab-to-End of Frame (CE)

Regular cab (in / mm):

109 / 2769
132.5 / 3365
150 / 3810
176 / 4470

86.5 / 2197
110 / 2794
127.5 / 3239
153.5 / 3899

129.6 / 3292
153.1 / 3889
170.6 / 4333
196.6 / 4994

Crew cab (in / mm):

150 / 3810
176 / 4470

88.5 / 2248
114.5 / 2908

131.6 / 3343
157.6 / 4003


 
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