I cleared that out and in the process soaked the passenger side exhaust manifold and noticed why the new doughnut gasket didn't help the noise more than it did. #4 has a longitudinal crack in it which I suspect made it seem hot up front too. Thanks for the advice, there was a little collection of stuff but the mill still has much bigger issues internally.
So anyway, I've picked up a 1998 Sierra C3500 from a Ford guy who got it on special from a friend who had a tenant abandon it on his property. The Ford guy wanted the bed and cut it off the frame along with big chunks of the frames top flange. Then he priced the remainder of the beat up C3500 as if he just wanted it off his property, I was glad to oblige and now have a nearly complete 98 C3500 with Vortec 7400, Four good spare tires, a NV4500 that seems to be in great shape, A 4:10 posi rear just like mine (I think), and no doubt, a lot of surprises!
The engine turns over easily and my el-cheapo compression gauge reads between 50 and 68 LB on a cold engine with all the plugs out. Most reading at 60. The fuel tank is out and judging by the plugs and wires (one of which was missing?) I suspect the injectors need replaced too, so I haven't tried to start it yet. I'll do a static blowdown on it tomorrow to get some more data on it to guess at. It just got too hot outside the garage door to do it this afternoon and I had plenty of other paying work to keep myself busy with. Keeps me from playing with my truck and the forum here too!
So it seems I'll be blending a 94 K3500 and a 98 C3500 together into a Frankentruck with the 94 frame, body, bed, axles and 4l80 trans and the 98 Vortec and misc, parts to fill out the bill.
The 94 fuel tank is good but a bear to change and the fuel filter on the rail doesn't look like it'll come out leaving the fittings intact. The 94 fuel pump is a known good pump and delivers 12 lb like it should, but that's not enough pressure for the Vortec. I was thinking of adding an in line pump when I replace the filter to kick the pressure up for the Vortec. The tank from the 98 is missing the pump and is full of crud but I'll keep it to install when the 94 pump goes out. Good idea? Bad Idea?
Looking at the manifolds on the Vortec this afternoon I noticed some cracks between the ports but I didn't see anything like on the 94. Does it seem like a good idea, for the sake of efficiency, to put some long tube headers on it to help it eat highway while pulling a heavy trailer? If so does anyone have recommendations on tube diameter, length, and/or manufacturer? I'm a bit of a greeny for a guy with a 454 and want to keep the cats and emission controls operational. I found one outfit that has some bent up of Stainless to fit a Vortec 7400 in a motor home and is 50 state compliant, but I don't know if they'd fit a vortec in my 94 K3500. Suggestions?
I'm also wondering if anyone has a recommendation on reprogramming the parameters on the PCM after I decide what this beast will be?
Thanks for reading and your comments and questions are appreciated. Enjoy!