James Leer

If anyone else has this issue, I "fixed" it with the socket trick, putting a socket in the hinge and closing the door. Made the gap much smaller and it doesn't hit the fender now. Not perfect though, yet.

I replaced the hinge bushings and pins and it made this much worse, I can stick my finger through the gap between the door and the cab itself, near the handle. The hinges look like they're welded to the chassis, so I'm wondering if anyone has any suggestions or knows how to fix this? The fender could definitely use some adjustment, but I'd rather adjust that after the door is adjusted.. I was considering 2 things, first being pulling the hinges with a hydraulic pulling ram, and the second was cutting some out of the hinge on the chassis, then folding it in, and welding it back.. both of those seem like guesswork with a lot of room for error. Surely there's a proper method to this?