Purchased this truck maybe a month ago, when I bought it the AC worked pretty well. After a few weeks it gradually felt like the air was getting hotter, but still seemed cool enough once I got on the highway and up to speed. It did seem to take quite a while to get there though. Thinking it might be low on refrigerant, I hooked up a pressure gauge and saw that if anything, it was actually a bit overfilled. I decided to keep my eye on it.
Today it started off semi-cool, then became hot within a 25 minute drive. I could also hear the compressor cycling on and off every few seconds. I put the AC on max on the way home, put a pressure gauge on, reading extremely high. When I disconnected the gauge the port hissed for a while afterwards. It's at this point I'm certain I have a problem.
I've dealt with AC troubles on a GMT800 before. I had a 1999 Chevy Silverado where the compressor failed and sharted metal into the whole system, every place I went quoted me a full rebuild of the system for $1000-$1300. Ended up selling the truck before it ever got fixed. Metal contamination sucks.
I'm hopeful this isn't the same situation. I have caught it much earlier than on my previous truck, so I'm optimistic. I have maintenance records for the truck going back to about 130k (currently sitting at about 203k), and while most parts of the truck were very well taken care of, I don't see any records regarding the AC system. I plan to take the truck to an AC specialist for a proper diagnosis, but I like to know what's going on with my own vehicle (do most maintenance and repairs myself. Hopeful somebody on here might have some insight.
Looking around, there seem to be a few things that could be happening.
1) Compressor failure. According to Carfax it's one of the most common mechanical failures on this year and model of truck. May or may not be accompanied by metal contamination of the whole system.
2) Clog somewhere in the system, possibly repairable by a flush and recharge.
3) Fan failure. This doesn't seem to be my issue as the fan and clutch are operating fine, and wouldn't explain why there's hot air now even on the highway.
4) Thermostat failure.
5) Air may be in the system.
6) Blend door failure. I hear no clunking from the dash and air distribution was fine before, so I see this as a bit less likely.
If anybody has other potential causes or has experienced this issue and resolved it, would appreciate hearing what the issue was. Thanks for reading. Like I said, plan to take it to a specialist, but want to be as informed as possible beforehand.
(Worth noting that I have recently changed out the cabin air filter, so doubtful there's an issue there)
Edit: Check replies for updates.