Dang, Serventsalesman and 02subarbanz71...you guys are making me feel better and better about my truck!
So while I was at the dealer they told me that they couldn't align my truck because I needed 1 new upper control arm and inner and outer tierods. SO, thats what I replaced. I figured with 180k on the clock (if all the parts were original) that the list would be much longer. I did that work and took it to a local Belle Tire for an alignment. They told me that they couldn't align it because it needed another upper control arm (passenger side this time) both lower ball joints, and Pittman/idler arm.
I 've been doing the work with a buddy that was an ASE mechanic. This has been the hugest pain in the ding ding Ive ever had. NOTHING comes apart. camber bolts are impossible unless you have an air hammer and you might want to just replace them like me because you boogered them so bad getting them out. The lower ball joints did not want to separate from the knuckle. I had to pound the shit out of them and broke a small ear on one getting it to split. That was after breaking my pickle fork. We took the lower control arms to a local shop to have ball joints pressed out. You definitely need to take a cutoff wheel to the flanged ring around the ball joint before you try and press them out. The press didn't work worth a crap so they were hammered out.
The Pitman arm was far and away the worst. Puller and an impact gun and a hammer didn't budge..Then the steering box gets chucked up in a vice. somewhere between squeezing the crap out of the steering box and beating on it with a hammer (not by me) we managed to crack the box or break a seal or something. Of course we didn't find that out until the end of a very very long day, hot as bawls, sweaty, dirty, exhausted...we got it all back together, poured fluid into the res and it gushed out all over the floor! Perfect. Now I own a new steering box. That is waiting to go in...
I called up the local parts store, to whom I give a lot of money to and ordered up a remand box last night. They asked me if my truck was sport or luxury. I said its a Z71 and it has leather seats. "Oh well, we keep one style in stock but it says on our computer that you need the other one because yours is luxury sport." ok, order it up. I was at the parts store waiting, with my core in had when the parts truck arrived an hour late. NOPE...its not the same Delphi box. Its larger. The mounts and shafts all look to be in the same places as mine but it is clearly larger and the case is a bit different. I told them to go grab the one they kept on the shelf...Boom! That was the correct box. I could of had it 3 hours sooner and might of had my truck back on the road today.
Didn't mean to go on a rant but damn... If you are going to attempt that work and your parts are original and you live in the rust belt... Have a set of torches on had. Heat would have saved us a ton of time. Make sure you have an air hammer to drive out those camber bolts. Make sure your dealer has some camber bolts in stock. Now I own one thanks to this little project. The $50 craftsman one is just fine. Have an angle grinder or a cut off wheel to get those ball joint rings out. Tighten up your pitman arm puller with an impact gun and then smack the side of the Pittman arm with a hammer...don't hammer the box and if you dont have torches soak that thing with PB blaster or something over night. Cant hurt.
Hopefully I get to drive it tomorrow.
BLOOD, SWEAT and BEERS