Thank you! So you're saying,if my Z height angle was correct when I measured while the control arm was jacked up, then even though when I put the wheels back on and the z height changed 2" (6" to 4") , that's just reflecting the different load? Sorry, I know I'm overthinking this.
Yes. I understand the measurment
It's just in my Service manual (1993 Sierra,Yukon,Suburban Crew Cab and 3500 HD) it says nut must be tightened with the control arm at z Height. Same with the control arms themselves and some other items.
I should have mentioned earlier that I never checked the Z height before removing any suspension parts. I didn't learn about it until going to put things back. Obviously I didn't have any way to check when there were no parts so, I lowered the torsion keys to what was in the manual, left the upper and lower ca nuts loose, and jacked up the lower ca to get the z height as was in the manual and installed the upper and lower ball joints to both arms and the knuckle. I think this may have been a wrong way to go about it but not sure.
I then put the axles in and the tires back on, and put the truck on the ground. When I measured the z height, it was off by 2". So I adjusted the torsion keys to get the z height where it is supposed to be and torqued down the control arms while it was on the ground. I've since put everything else back in, shocks , tie rods, etc.
I noticed I now can't achieve z height with the truck on stands and jacking up the lower ca but, I can get enough of an angle to do anything necessary. Can get it to about 7" before it'll lift of the stands .
I don't know, lots of replacement instructions in the manual indicates releasing tension on the torsion bars as a first step so I'm a little nervous something isn't right but it seems to be going together nicely. I should be able to have everything finished up this weekend and go get it aligned.
I appreciate the insight and hopefully I haven't diluted the scenario with too many details.