Same here! I've been a member here for a while but I normally just lurk and learn!
Your post prompted me to share my GMT800 journey.
I have a 2003 Extended Cab Short bed that I bought in 2004 with 24K miles on the clock. It now has 306K and climbing!
It has been my daily driver, day in and day out for 10 years. It has made all of the vacation trips as our kids were growing up and it did everything I ever asked it to do without failing me, every time!
I love that dang truck!
Alas, as you can imagine... She's getting a little long in the tooth. I've done 100% of the maintenance myself in my own garage with common tools.
I'll recap her long and storied history here:
First off, The biggest issue I ever had was some coolant that was leaking into the oil at about the 220K mile mark. It was originally a 4.8L, so rather than dealing with a potential castech head issue, or blown head gasket or trying to track down and repair the problem on an already high mileage engine, I bought a 5.3L from the local salvage yard. Out with the old and in with the new (to me!). Yes, I guess you could view this as a failure or weakness in the GMT800 platform... But I'm a glass half full kind of dude. There are so dang many of theses things out there that they are easy to find and they are VERY affordable.
AND they are all the same, so the swap was a piece of cake. If this one ever falters, I'll do the exact same thing again!
Other than that, its all been what I would expect to be regular "wear" items after 300K + miles of use...
Over the years I've replaced the following:
Fuel pump, water pump, brakes, rotors, shocks, alternator, power steering pump, front hubs/bearings, A/C compressor, knock sensors, cam position sensor, spark plugs/wires, battery, tires, fluids and filters...
She starts and runs and goes every time!
With that being said, I've had the itch to get an old truck to hot rod up a bit...
I've also had the itch to get one of them shiny new fangled trucks...
I also refuse to go into debt to have either of those...
So there in lies the dilemma... I've made the resolution this year to satisfy those two itches with my ole GMT800.
The way I see it, I can make a truck payment to myself and then buy the parts when the money is there.
So my 2015 GMT800 wish list is as follows.
Have the rear end re-geared.
Right now, it is an untouched open 3.42:1. I have a good local shop that will do the work on this one, its definitely out of my league. I have chosen a 4 clutch posi type unit and 4.11:1 ring and pinion. Will also replace axle bearings and seals at the same time. Probably replace u-joints as well.
Have the 4L60E rebuilt.
Same shop will do this work. Again, aside for fluid and filter changes, this is the original transmission. I'll likely be going with a Monster transmissions "Mega Monster in a box" rebuild kit.
Valve train upgrade
Comp Cams K54-424-11 kit that includes cam, lifters, valve springs, retainers, lock and seals. Add new pushrods and some adjustable rocker arms. Will also likely replace the timing chain and oil pump at this time. I'll also get a list of mods to BlackBear and have them do a custom tune. I would also LOVE to convert it to the larger radiator and e-fans.
Appearance upgrade
Some of the clear coat is starting to peal on the roof. So a repaint will be the last on the list. Still kicking around paint schemes and ideas. Probably wont decide what to do until the day before it gets painted. I already have the shackles to drop the rear 2". Just need to put them on. And of course new wheels and tires. Nothing outlandish... but something a little cooler than the 16" steelies that are on it.
Long story, short... I think it will make for an even more awesome-er truck. It will have all the get up and go I want and will (eventually) look good doing it.
I'd love to hear any input that y'all may have! Attached is a picture as she sits right now!