Agree to previous comments and thanks for the detailed Electrical operation.
All voltage references in this post are positive VDC unless noted otherwise.
2017 having some “strange, transient”” issues”… it “seemed” the problem is electrical…voltage when off, measured at batteries was 12.4 or so. When running, voltage would “creep up” to around 14.7 then reduce to 13.8 all measurements by VOM meter… or OBDII port. Based upon above description of electrical system, things seemed ok… then I noticed the voltage meter in the DIC was gradually showing lower voltage, just over 13VDC. March 2021 replaced the batteries. AGM.
Truck stopped having most of the problems I was perceiving. Until September, 2022, 17 months into the new batteries life.
I had seen the voltage dropping lower and lower, over several months, slightly below the near 14 normal. This would hold fairly steady while driving… something 200miles between key cycles. Clearly the original “charging / electrical system” was slowly dropping hints. I kept a wary eye on the gauge as the “transient” electrical gremlins worked their deeds.
On Monday 26SEP2022, I was under the hood checking fluids and cable connections, hoses, etc. I observed at that time that the “Cell Seal plugs” on the AGM battery were pressing up against the plastic label which helps retain the seal and prevent overflow.
I found both batteries had these “protruding” seals on some of the cells, other cell plugs were fully seated. Having a physical inspection done at the store where purchased they confirmed the batteries were failing. I drove home so the truck would not be disabled where it might get towed.
I removed the batteries correctly, transported, swapped then returned and installed the “new” batteries. NOTE: once removed, the batteries had discernible “bowing outward” of the case walls.. a sign of possible internal battery issue. New batteries case sides were straight.
When I tapped the negative terminal to the battery there was a strong “electrical pop” sound … one time. While cleaning and applying very light dielectric to the connectors, I completed install of all cables.
Static voltage 12.5 by VOM.. hmm… truck key in, voltage held after KEY RUN. DIC was approximately correct.
KEY Start, fired better than before and settled to nice idle.. better..!!! (noT my imagination.)
Voltage climbed to over 14 gradually, settling around 14.5.. (DRL on), AC, radio, all powered on…good.
Took my Bride in the truck for a 35 minute ride then a stop for 15 minutes…voltage 12.6… another drive for 5 miles and 30 minute stop. Volt gauge at 12.6 and to just over 14.4 when running dropping to 14.2 in 35 miles home. Voltage around 12.7 last night and this morning.
This morning check showed static 12.8, truck start clean and showing slightly over 14 after a few seconds. This delay was explained one time as normal as the electrical system was monitoring while gradually increasing voltage.
I checked with VOM at 14.2 then down to 13.4 then up to 14.5 where there were slight fluctuations of about 0.8 volts for 2 minutes, settling at 13.7 +-0.09 for 3 minutes then shutdown.
NOTE: the voltage remained within .05 when I transmitted on my mobile amateur radio… with no other symptoms presenting.. (this was also under a metal roof building.. so plenty of possible errant RF induced behavior.)
NET:
1- get and learn a VOM
2- monitor gauges well
3- know your truck voltage via the VOM!!! The “gauge” is an appropriate and provided by the ECM… “Trust but Verify”
4- pop the hood and check your batteries.. (at least we can do that for now… wait until the “car batteries” start popping off)1
peace..