I had a similar problem. System was slightly low on freon, I was also getting vapor coming out of the dash vents. System was refilled and noise went away for a while but returned. Further inspection found a pinhole leak in the condensor. Replaced condensor and refilled system. Problem solved, no issues for over a year.
When I put the claim in to the extended warranty company they indicated that the leak in the condensor was a common problem with these trucks.