Hi there. I actually just installed a new version of this mod yesterday that activated the light bar when two conditions are met.
#1, the ORL function is triggered
#2, the high beams are triggered
The problem you are having is certainly going to be downstream from the yellow output wire.
You stated that the icon on the ORL switch illuminated when the ORL function is active. The button icon is fed by positive power coming back up to it from the BCM. The other branch of that positive power goes out under the hood to the aftermarket light bar harness. What is then required is for you to intercept the positive trigger wire going into your aftermarket relay.
This is assuming that your aftermarket harness uses a positive signal to trigger the relay.
Here’s how it should look....
Terminal 30=fused battery Positive + power
Terminal 87=Output positive + power to light bar
Terminal 86=Negative Trigger - Ground to relay & possibly bridged/spliced out to light bar.
Terminal 85=Positive Trigger input to relay from Yellow ORL harness wire.
#85 & #86 are both triggers for the relay and can be interchanged. The relay is an electromagnet switch requiring a positive and a negative input to flip the switch connecting terminal 30 (Battery) to 87 (Light Bar). It really matters not which way you hook up these two terminals as long as you have both a positive and a negative.
The bottom line is that you need to check power and ground at terminals 85 & 86. Power being from the yellow ORL harness. You should feel and hear the relay click when triggered. Next check positive input and output power to 30 and out from 87. Next check to see if the light bar is properly grounded.
I hope this helps.
New video and high beam upgrade coming soon.
Edit...I mis-read and thought the button icon was illuminated. If your dash light is illuminating that’s great! Your truck has the programming! Verify that the yellow wire is receiving a positive signal when active. If not you may have a poor connection between the BCM and the Yellow wire. This could be due to a loose terminal, a terminal not fully inserted, a terminal inserted into a neighboring cavity (I’ve done that) or a few other things. Does the button icon illuminate?