*Disclaimer* - Yes, I know these sort of things happen when modifying vehicles, and I'm not complaining.
I have a 2019 GMC AT4, and added the 4" BDS lift last year for a total of 6" of lift. After the initial install, I took the truck back to the installer to check all of the bolts for tightness, and mentioned to them that I was experiencing a front end clunk fairly regularly, especially at low speeds while turning. At the time they brushed it off as new suspension noises.
Recently, the clunking has become more regular and is easily reproduced so I brought the truck back to the installer again for a more in-depth look. After some investigation they concluded that the CV axles are not fully seated in the differential anymore. I understand this is a fairly common problem with some lift kits, but I figured with the AT4 axles and a BDS lift touted for what it was, I should be ok. The installer said these new T1 axles do not allow for a spacer like older axles used to, so they have reached out to BDS for possible solutions.
While we wait to hear back, I wanted to hear if anyone else with a BDS 4" or 6" lift has experienced anything similar and what, if any, were the solutions. I thought that if this was a common issue, I probably would have heard about it by now, especially with non-AT4 Sierras with different axles not designed for lift.
The installer seems to think that at this point there are really two options going forward: BDS provides a solution or I have to get custom length RCV axles made.