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K1500 Chronic problems and fixes


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My 2000 K1500 (Z71, with 115,000 miles) seems to have had a few problems that are very common. I just thought I'd post them and the fixes in case anyone else out there has similar symptoms.

 

1. Driveline clunk. Fixed by changing the transfer case fluid with AutoTrack II fluid twice. Has not reappeared in the 40,000 miles since.

 

2. Sticky throttle. Still there. Fix by cleaning the throttle body once per year.

 

3. Gurgle from the heater. Caused by cooling system not pressurizing. Fixed by replacing radiator cap.

 

4. Metallic clank from the rear end going over bumps. Damper washers not installed in helper spring ends. Fixed by installing larger isolators that cover the whole end of the helper springs.

 

5. Tapping at startup. Still there for about the first 10 seconds.

 

6. Driveline vibration under engine load. Fixed by replacing the u-joints that were beyond shot (100,000 miles).

 

7. Haphazard parking prake and pedal that went to the floor. Fixed by replacing the parking brake shoes, one of which was completely worn out, taking the mini-drum with it.

 

8. Steering shaft sticking, and causing a rubbing feel in the steering wheel when the body flexed. Fixed by shooting a little spray oil into the slider under the dash. has not repeated.

 

9. Hard warm starting. Fixed by replacing fuel pressure regulator that had blown the diaphragm.

 

10. Broken tailgate cable. Replaced both.

 

11. Buzzing from the windshield above about 65MPH (less in a headwind). Fixed by gluing down the weatherstrips on both sides of the windshield.

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