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"Thorley" DISSAPOINTED


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Posted

well, after having my thorleys for 3 weeks, waitin 1 of em to get put in, i am way pissed off after install! there is a exhaust leak that makes my truck sound like a redneck 1970's pill o' sh!t rust bucket.

 

i can't even tell if there is a performance gain b/c the sound of my engine blows!

 

on top of that, the SES light came on! WTF

 

You guys have any tips for me now??? im $800 into this d**n thing and i want it running right!

 

the leak seems to be comin from the y-pipe ish area. or near the cats somewhere. i couldn't look tonight cuz its cold and dark.

 

also, it kinda smells like something is burning, but i looked all over, nothin looks burnt.

 

WHAT DO I DO!!!!!!!!!!

Thanks, Aj

Posted

Aj, new headers always give a burning smell for the first week or so, depending on what they were coated with. The painted ones are worse, and the HPC are the best.

Leaks are tough to find sometimes. You can't go sticking your hand around the pipes to feel for the leak. A trick i've used is to tape a flimsy piece of cloth on the end of a long screwdriver with about 2" hanging off the end. You can pass the cloth over all the joints and watch for it to flutter from the leak. Hopefully it's at one of the slip joints and not at one of the welded pipe joints! The first place to check is the gasket where it bolts to the head, the second is the flange where the Y pipe bolts to the header.

 

Good luck, hope they don't have to come off to fix the problem!

 

Butch 02 Sierra Denali

Posted

I feel your pain. I deal w/ this a lot. Im assumeing that you went back and re torqued the bolts? I would also upgrade to a good gasket if you did'nt. I would look in to some Fel-Pro or Flat Out makes a good Copper gaskett. just a thought.

Posted

yea, im going to go back to the shop and have them fix it! im pretty sure the leak is at the collector, not in the engine bay! the burning smell is definetly the headers gettin "burnt in"... no wires are touchin soo thats all good. and from what others have told me the SES light is on b/c of the leak...

 

all in all, performance seems better, i still can't drive it hard b/c its snowing here, soo we'll find out soon... i'll post up whats happening soon.

thanks for all the comments guys!

 

Aj

Posted

I bet you put the gasket on backwards. I did that on a header install once and it made the exact same sound and i was like wtf?? but i flipped it around and problem solved

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