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97' GMC Sierra K1500 - fuel pump replacement


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Posted

Crusing along at 65 mph and romping on the throttle, the truck would fall flat on its face and shudder like crazy. Check engine light would start flashing for about 10 seconds, then it would stay on permantly. The engine would only recover if I back off the throttle, but it still set a hard code. Top speed was about 75 mph if I was lucky without feeling the shuddering effect. This has been happening for years. The dreaded P0300 (random misfire) once again...... Wtih as many articles of discussion pertaining to this diagnostic code, I'm surprised GM doesn't just name a vehicle after it. Honestly, this truck has been spitting out P0300 since the day I bought it with 17K on it.

 

A little history: At 90K miles, I swapped out the OEM SCFI system (poppet valve design) with the new MFI system (injector now located at each cylinder). This seemed to help quite a bit and was a night and day difference over the old design but it still didn't completely solve the problem. At 100K miles replaced plugs, wires, cap and rotor. At 139K miles, I changed out the intake manifold gaskets with the Felpro MS98000T (3rd gasket set total....ridiculous!!). Currently has 140K miles on it.

 

I've read a lot of forums in which the fuel pump should produce 60-66 psi (key on ignition off). Thinking that it may be a weak fuel pump not knowing for sure, I just installed a new Delco HP100001 fuel pump assembly (complete). Wish I would have taken a fuel pressure check on the old pump with key on, ignition off....argh! However, the old pump did hold steady at 50 psi with the engine running. With new pump intalled, I obtain 60 psi (key on, ignition off) which is within spec. With engine running, I'm getting 50 psi which sounds about right with the MFI system. Wish I new exactly what the fuel regulator spec was on the MFI system upgrade. My research has indicated only the CSFI sytems required higher fuel pressures to overcome the spring force of the poppet valve design.

 

Road tested it last night and same thing happened but to a lesser degree. Same symptons and code set as before but the engine recovered much quicker. This time however, it didn't fall flat on it's face. Now it will run up to 85-90 mph. Too bad a hard code is set.

 

Even if a new fuel pump installation didn't completey solve the problem, it did need to be changed out. The strainer at the bottom of the pump was hardended and took little effort to tear it as it had no flexibility left in it. Plus at 140K, it couldn't hurt.

 

Next, I'll check the plugs and wires. If that checks out ok, I'll be road testing it with my buddies laptop hooked up to the OBD-II port using AutoEnginuity scan software to see what is going on with each sensor.

Posted

That kind of problem can happen to any vehicle.I would have replace the whole sending unit and everything,fuel filter and also the regulator,Did you fix the misfire?Replace your ign module and coil.

Posted

Yes, complete fuel pump assembly was replaced (which includes sending unit). Fuel filter has 5K on it. MFI system which includes regulator has 40K on it. I did a leak down test using a fuel pressure gauge. With key on ignition off, fuel pressure is at 60 psi. When key it turned off, pressure goes to 50 psi and holds steady. I'm quite a ways out from the freeway so I have not done any more testing of the vehicle. No, I have not tested the ignition coil.

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