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Muffler Rusted Through


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Posted

Well, I am so glad that my truck sticker says that I have stainless steel exhaust. Today I discovered that there is a 1/4 inch hole in the muffler and water was pouring out of it when I started the truck. :P

 

Is this covered under warranty?

Posted
Well, I am so glad that my truck sticker says that I have stainless steel exhaust. Today I discovered that there is a 1/4 inch hole in the muffler and water was pouring out of it when I started the truck. :P

 

Is this covered under warranty?

 

Are you sure that's a rust hole, and not the drain that is supposed to be there? They have a drain hole to allow the water to run out, or it would rust in a hurry. Water is a normal by-product of hydrocarbon combustion, and stainless steel is corrosion resistant, not corrosion proof..

 

If it is rusted through, it's probably because you do a lot of short-trip driving. 7500 miles in 3 years makes me suspect that it rarely gets hot enough to dry out completely. But if it's rusted in only 3 years, I would definitely try to get them warranty it. The worst they can say is "no".

Posted
I would say it's the weap hole. Man 7,500 in 3 yrs, I do that in 6 months. :P

 

I put over 30k miles on my car last year. The truck just does not get driven too much.

 

Are you saying that there is a weep hole in the muffler? It is not on the bottom, but on the back vertical wall of the muffler near the bottom. Is it supposed to be there? I never noticed it before and there is a darkly stained metal around the hole, which looks like rust-through to me.

I can feel exhaust gases come out of the hole when the engine is idling.

Posted
I would say it's the weap hole. Man 7,500 in 3 yrs, I do that in 6 months. :P

 

I put over 30k miles on my car last year. The truck just does not get driven too much.

 

Are you saying that there is a weep hole in the muffler? It is not on the bottom, but on the back vertical wall of the muffler near the bottom. Is it supposed to be there? I never noticed it before and there is a darkly stained metal around the hole, which looks like rust-through to me.

I can feel exhaust gases come out of the hole when the engine is idling.

 

I agree with the weep hole theory.

 

Man, I've stacked 42000 miles on my company car Explorer since last November. Even my Sierra has 9500 miles on it.

Posted

I have 11K on my truck and I bought it in December of '06 and I thought I wasn't driving very much. Wow, 7500 in 3yrs, amazing.

Posted
I would say it's the weap hole. Man 7,500 in 3 yrs, I do that in 6 months. :P

 

I put over 30k miles on my car last year. The truck just does not get driven too much.

 

Are you saying that there is a weep hole in the muffler? It is not on the bottom, but on the back vertical wall of the muffler near the bottom. Is it supposed to be there? I never noticed it before and there is a darkly stained metal around the hole, which looks like rust-through to me.

I can feel exhaust gases come out of the hole when the engine is idling.

 

 

Thats the weep hole.

Posted
I never heard of a weep/drain hole in a muffler. Are you serious about this?

Yep,Serious as a heart attack.

They do have weep holes for drainage of condensation,Even all the CORSA system mufflers have weep holes in them.

Posted
Yep, and if it's rusted, I would make sure no bearings fell out and it hasn't lost any fluid. :cool:

 

But it has lost plenty of fluid - about 1/2 pint of water, judging by the size of the puddle underneath. :P

Posted

Hmm, that weep hole bit answers a question/concern that I had.

 

Yep, and if it's rusted, I would make sure no bearings fell out and it hasn't lost any fluid. :cool:

 

But it has lost plenty of fluid - about 1/2 pint of water, judging by the size of the puddle underneath. :P

 

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