Zone 1-1/2" Body Lift

[358429]

Couple questions:

+If a Zone 1-1/2" BL is installed, are you able to return your truck back to its original condition?

+What is the part number for the bumper bracket (figure 17 of the below link)? If possible, I'd like to buy new ones and modify it before the rest of the work since I don't know how to weld. http://zoneoffroad.com/Instructions/C9150.pdf

[oldschool327]

Yes it can be returned to OE.

 

ZONC9909- http://zoneoffroad.com/product?ki=147&gr=-1

[arctictwist]

Yes it can be returned to OE.

 

ZONC9909- http://zoneoffroad.com/product?ki=147&gr=-1

 

There is a bit of cutting and welding with this kit, i read through the instructions because i was curious myself. I dont know if that will affect your ability to return it to OE

[oldschool327]

No welding required, absolutely none. Cutting of stock bumper bracket yes, but you can buy new ones for just a hair over 23 dollars.

[358429]

No welding required, absolutely none. Cutting of stock bumper bracket yes, but you can buy new ones for just a hair over 23 dollars.

 

Got a link? GMPartsDirect, if I am looking at the right part, has them for ~$42 each. $23 each is much better!

 

If I purchase new ones, I can have one of our welders take care of the welding for me and then do the install and keep the originals.

 

Now to find out what I would need to do to replace the rear bumper bracket, which requires cutting. Looks like:

Part #11:

Collision Catalog - 2008 - Chevrolet/Geo - Silverado 1500

Rear bumper, Bumper and components, Reinforcement, 1/2 ton, 1/2 ton $150 @GMPD.

[sic lsx]

im also thinkingabout doing 1.5". 3" just looks like to much to me

[358429]

im also thinkingabout doing 1.5". 3" just looks like to much to me

That, and I really don't want my bed that far off the ground. Many parking garages in this area are as low as 6'8".

 

Now if I could just found out where they sell $23 front bumper brackets, I would be set.

[oldschool327]

The brackets were quoted from New Bern Colision center NC where I got my rear end and bed side replaced after my accident. They are right next to Trent GMC of New Bern NC. Eastern NC Members know where this place is at

 

New Bern Collision Center?-

1709 US Highway 70, New Bern, NC? - (252) 638-5375?

 

I am still trying to figure out what you need to weld.

[arctictwist]

The brackets were quoted from New Bern Colision center NC where I got my rear end and bed side replaced after my accident. They are right next to Trent GMC of New Bern NC. Eastern NC Members know where this place is at

 

New Bern Collision Center?-

1709 US Highway 70, New Bern, NC? - (252) 638-5375?

 

I am still trying to figure out what you need to weld.

You need to weld gussets to the cut bumper brackets it's in the directions

[oldschool327]

No welding in the directions on their site.

 

 

 

 

 

 

Read and understand all instructions and warnings prior to installation of product

 

 

 

and operation of vehicle.

 

 

Zone Offroad Products recommends this system be installed by a professional technician. In addition to these instructions, professional

 

 

 

knowledge of disassembly/ reassembly procedures and post installation checks must be known. Minimum tool requirements

 

 

include the following: Assorted metric and standard wrenches, hammer, hydraulic floor jack and a set of jack stands. See the "Special

 

 

 

Tools Required" section for additional tools needed to complete this installation properly and safely.

 

 

Product »» Safety Warning

 

 

Certain Zone Suspension Products are intended to improve off-road performance. Modifying your vehicle for off-road use may result

 

 

 

in the vehicle handling differently than a factory equipped vehicle. Extreme care must be used to prevent loss of control or vehicle

 

 

 

rollover. Failure to drive your modified vehicle safely may result in serious injury or death. Zone Offroad Products does not recommend

 

 

 

the combined use of suspension lifts, body lifts, or other lifting devices.

 

 

 

You should never operate your modified vehicle under the influence of alcohol or drugs. Always drive your modified vehicle at reduced

 

 

 

speeds to ensure your ability to control your vehicle under all driving conditions. Always wear your seat belt.

 

 

Technical Supp ort »»

 

 

Live Chat provides instant communication with Zone tech support. Anyone can access live

 

 

chat through a link on www.zoneoffroad.com .

 

 

www.zoneoffroad.com may have additional information about this product including the latest

 

 

 

instructions, videos, photos, etc.

 

 

 

Send an e-mail to [email protected] detailing your issue for a quick response.

 

 

888.998.ZONE Call to speak directly with Zone tech support.

 

 

Pre-Installation Notes »»

 

 

1. Special literature required: OE Service Manual for model/year of vehicle. Refer to manual for proper disassembly/reassembly procedures

 

 

 

of OE and related components.

 

 

2. Adhere to recommendations when replacement fasteners, retainers and keepers are called out in the OE manual.

 

 

3. Larger rim and tire combinations may increase leverage on suspension, steering, and related components. When selecting combinations

 

 

 

larger than OE, consider the additional stress you could be inducing on the OE and related components.

 

 

4. Post suspension system vehicles may experience drive line vibrations. Angles may require tuning, slider on shaft may require replacement,

 

 

 

shafts may need to be lengthened or trued, and U-joints may need to be replaced.

 

 

5. Secure and properly block vehicle prior to installation of Zone Offroad Products. Always wear safety glasses when using power tools.

 

 

6. If installation is to be performed without a hoist, Zone Offroad Products recommends rear alterations first.

 

 

7. Due to payload options and initial ride height variances, the amount of lift is a base figure. Final ride height dimensions may vary in

 

 

 

accordance to original vehicle attitude. Always measure the attitude prior to beginning installation.

 

 

»»Zone Offroad Products • 3 Grahl Dr., Coldwater, MI 49036 • 888.998.ZONE • www.zoneoffroad.com

 

 

rev042909

 

 

C9909# Installation Instructions

 

 

 

2007-09 Chevy/GMC, ½ Ton, Crew Cab, 2/4wd

 

 

 

1.5" Rear Bumper Bracket Kit

 

 

 

Difficulty Level

 

 

easy 1 2 3 4 5 difficult

 

 

 

Estimated installation: 1-2 hours

 

 

Special Tools Required

 

 

Reciprocating Saw or Equivalent

 

 

C9909 Installation - pg. 2

 

 

Kit Contents

 

 

Qty Part

 

 

2 1.5" x 2" Bumper Spacer

 

 

 

1 Rear Bumper Bracket (drv)

 

 

 

1 Rear Bumper Bracket (pass)

 

 

 

1 Bolt Pack - Rear Bumper

 

 

THIS BUMPER MOUNT KIT IS DESIGNED FOR USE WITH ZONE OFFROAD 1.5"

 

 

 

BODY LIFT KIT #C9150 OR COMBO KIT #C1350. PERFORM THIS KIT INSTALLATION

 

 

AFTER THE BODY LIFT OR COMBO KIT IS INSTALLED IN THE VEHICLE.

 

 

INSTALLATION INSTRUCTIONS

 

 

1. Park the vehicle on a clean, flat surface and block the rear wheels for safety.

 

 

2. Lower the spare tire and remove it from the vehicle. See vehicle owner's manual for

 

 

 

spare removal procedures.

 

 

3. Locate the rear wire connector cluster on the rear, driver’s side frame crossmember

 

 

Figure 1. Disconnect the license plate light harness and back-up sensor harness (if

 

 

 

equipped).

 

 

Figure 1

 

 

4. If equipped, disconnect the trailer wiring connector from the bumper Figure 2.

 

 

Figure 2

 

 

C9909 Installation - pg. 3

 

 

5. If equipped, remove the two bolts mounting the rear bumper to the receiver hitch

 

 

Figure 3.

 

 

Figure 3

 

 

6. Remove the 4 bolts (8 total) mounting the rear bumper to the frame rails. 3 are accessed

 

 

 

from the side of the frame Figure 4A and one up through the bottom Figure 4B.

 

 

Remove the bumper from the vehicle. Save all hardware.

 

 

Figure 4A

 

 

 

Figure 4B

 

 

C9909 Installation - pg. 4

 

 

7. The rear bumper must be modified to install the new rear bumper brackets. Measure

 

 

 

back on bracket from the edge of the bottom tab (tab that goes against the bottom

 

 

 

surface of the frame) 4-1/2” and make a vertical cut line Figure 5. Cut the end of the

 

 

bracket off along the line. Remove any burrs and paint exposed metal to prevent corrosion.

 

 

Note: Bumper is shown upside down in picture.

 

 

UP

 

 

Figure 5

 

 

8. Locate the existing hole and slot in the bumper bracket that was trimmed Figure 6.

 

 

These are located farther inside the bumper. Attach the new provided bumper

 

 

 

brackets to the bumper using these existing holes and slots. Fasten the new brackets

 

 

 

to the factory bracket with ½” x 1-1/4” bolts, nuts and ½” SAE washer. The brackets

 

 

 

should mount to the inside surface of the factory bracket and offset toward the

 

 

 

outside of the bumper Figure 7. Adjust the brackets so they are visually square with

 

 

the top edge of the factory bracket and snug hardware.

 

 

Figure 6

 

 

9. Using the new bumper brackets as templates. Mark the third bracket mounting hole

 

 

 

to be drilled Figure 7. Remove the brackets and drill a 1/2” hole at each mark.

 

 

C9909 Installation - pg. 5

 

 

UP

 

 

Figure 7

 

 

10. Reinstall the bumper brackets on the bumper with the same hardware along with an

 

 

additional ½” x 1-1/4” bolt, nut and washers for the hole just drilled. Leave hardware

 

 

 

loose.

 

 

 

11. If equipped with a receiver hitch: Fasten the receive hitch to the bottom of the frame

 

 

 

rails through the rear-most holes using the provided 5/8" x 1-1/2" bolts, nuts and

 

 

 

5/8" USS washers. Figure 8 Torque bolts to 100 ft-lbs.

 

 

Figure 8

 

 

12. Install the modified rear bumper in the vehicle Figure 9. Be sure the new brackets

 

 

are inside the frame rails and the spare tire winch tubes align Figure 10. Fasten the

 

 

 

bumper to the original frame mount holes with the factory bolt tab and nuts. Fasten

 

 

the bracket through the remaining front-upper hole Arrow - Figure 10 with the original

 

 

 

10mm bolt and provided 10mm nut and washer. Leave hardware loose.

 

 

Figure 9

 

 

C9909 Installation - pg. 6

 

 

Figure 10

 

 

13. If equipped with a receiver hitch, install the provided 1.5” tall x 2” OD bumper

 

 

spacers between the hitch and the bumper. Figure 11 Fasten the bumper to the hitch

 

 

 

with 14mm x 80mm bolts and 9/16” SAE washers. Leave loose.

 

 

Figure 11

 

 

14. Tighten all bumper mounting hardware starting with the bumper-to-bracket hardware

 

 

 

first. Torque the hardware to the following specs: ½” and 12mm hardware – 65

 

 

 

ft-lbs, 14mm hardware – 95 ft-lbs, and 10mm hardware – 40 ft-lbs.

 

 

15. Reconnect all bumper wiring.

 

 

Post-Installation

 

 

1. Check all hardware for proper torque.

 

 

2. Check hardware after 500 miles.

 

[arctictwist]

No welding in the directions on their site.

 

 

 

 

Read and understand all instructions and warnings prior to installation of product

 

 

 

and operation of vehicle.

 

 

Zone Offroad Products recommends this system be installed by a professional technician. In addition to these instructions, professional

 

 

 

knowledge of disassembly/ reassembly procedures and post installation checks must be known. Minimum tool requirements

 

 

include the following: Assorted metric and standard wrenches, hammer, hydraulic floor jack and a set of jack stands. See the "Special

 

 

 

Tools Required" section for additional tools needed to complete this installation properly and safely.

 

 

Product »» Safety Warning

 

 

Certain Zone Suspension Products are intended to improve off-road performance. Modifying your vehicle for off-road use may result

 

 

 

in the vehicle handling differently than a factory equipped vehicle. Extreme care must be used to prevent loss of control or vehicle

 

 

 

rollover. Failure to drive your modified vehicle safely may result in serious injury or death. Zone Offroad Products does not recommend

 

 

 

the combined use of suspension lifts, body lifts, or other lifting devices.

 

 

 

You should never operate your modified vehicle under the influence of alcohol or drugs. Always drive your modified vehicle at reduced

 

 

 

speeds to ensure your ability to control your vehicle under all driving conditions. Always wear your seat belt.

 

 

Technical Supp ort »»

 

 

Live Chat provides instant communication with Zone tech support. Anyone can access live

 

 

chat through a link on www.zoneoffroad.com .

 

 

www.zoneoffroad.com may have additional information about this product including the latest

 

 

 

instructions, videos, photos, etc.

 

 

 

Send an e-mail to [email protected] detailing your issue for a quick response.

 

 

888.998.ZONE Call to speak directly with Zone tech support.

 

 

Pre-Installation Notes »»

 

 

1. Special literature required: OE Service Manual for model/year of vehicle. Refer to manual for proper disassembly/reassembly procedures

 

 

 

of OE and related components.

 

 

2. Adhere to recommendations when replacement fasteners, retainers and keepers are called out in the OE manual.

 

 

3. Larger rim and tire combinations may increase leverage on suspension, steering, and related components. When selecting combinations

 

 

 

larger than OE, consider the additional stress you could be inducing on the OE and related components.

 

 

4. Post suspension system vehicles may experience drive line vibrations. Angles may require tuning, slider on shaft may require replacement,

 

 

 

shafts may need to be lengthened or trued, and U-joints may need to be replaced.

 

 

5. Secure and properly block vehicle prior to installation of Zone Offroad Products. Always wear safety glasses when using power tools.

 

 

6. If installation is to be performed without a hoist, Zone Offroad Products recommends rear alterations first.

 

 

7. Due to payload options and initial ride height variances, the amount of lift is a base figure. Final ride height dimensions may vary in

 

 

 

accordance to original vehicle attitude. Always measure the attitude prior to beginning installation.

 

 

»»Zone Offroad Products • 3 Grahl Dr., Coldwater, MI 49036 • 888.998.ZONE • www.zoneoffroad.com

 

 

rev042909

 

 

C9909# Installation Instructions

 

 

 

2007-09 Chevy/GMC, ½ Ton, Crew Cab, 2/4wd

 

 

 

1.5" Rear Bumper Bracket Kit

 

 

 

Difficulty Level

 

 

easy 1 2 3 4 5 difficult

 

 

 

Estimated installation: 1-2 hours

 

 

Special Tools Required

 

 

Reciprocating Saw or Equivalent

 

 

C9909 Installation - pg. 2

 

 

Kit Contents

 

 

Qty Part

 

 

2 1.5" x 2" Bumper Spacer

 

 

 

1 Rear Bumper Bracket (drv)

 

 

 

1 Rear Bumper Bracket (pass)

 

 

 

1 Bolt Pack - Rear Bumper

 

 

THIS BUMPER MOUNT KIT IS DESIGNED FOR USE WITH ZONE OFFROAD 1.5"

 

 

 

BODY LIFT KIT #C9150 OR COMBO KIT #C1350. PERFORM THIS KIT INSTALLATION

 

 

AFTER THE BODY LIFT OR COMBO KIT IS INSTALLED IN THE VEHICLE.

 

 

INSTALLATION INSTRUCTIONS

 

 

1. Park the vehicle on a clean, flat surface and block the rear wheels for safety.

 

 

2. Lower the spare tire and remove it from the vehicle. See vehicle owner's manual for

 

 

 

spare removal procedures.

 

 

3. Locate the rear wire connector cluster on the rear, driver's side frame crossmember

 

 

Figure 1. Disconnect the license plate light harness and back-up sensor harness (if

 

 

 

equipped).

 

 

Figure 1

 

 

4. If equipped, disconnect the trailer wiring connector from the bumper Figure 2.

 

 

Figure 2

 

 

C9909 Installation - pg. 3

 

 

5. If equipped, remove the two bolts mounting the rear bumper to the receiver hitch

 

 

Figure 3.

 

 

Figure 3

 

 

6. Remove the 4 bolts (8 total) mounting the rear bumper to the frame rails. 3 are accessed

 

 

 

from the side of the frame Figure 4A and one up through the bottom Figure 4B.

 

 

Remove the bumper from the vehicle. Save all hardware.

 

 

Figure 4A

 

 

 

Figure 4B

 

 

C9909 Installation - pg. 4

 

 

7. The rear bumper must be modified to install the new rear bumper brackets. Measure

 

 

 

back on bracket from the edge of the bottom tab (tab that goes against the bottom

 

 

 

surface of the frame) 4-1/2" and make a vertical cut line Figure 5. Cut the end of the

 

 

bracket off along the line. Remove any burrs and paint exposed metal to prevent corrosion.

 

 

Note: Bumper is shown upside down in picture.

 

 

UP

 

 

Figure 5

 

 

8. Locate the existing hole and slot in the bumper bracket that was trimmed Figure 6.

 

 

These are located farther inside the bumper. Attach the new provided bumper

 

 

 

brackets to the bumper using these existing holes and slots. Fasten the new brackets

 

 

 

to the factory bracket with ½" x 1-1/4" bolts, nuts and ½" SAE washer. The brackets

 

 

 

should mount to the inside surface of the factory bracket and offset toward the

 

 

 

outside of the bumper Figure 7. Adjust the brackets so they are visually square with

 

 

the top edge of the factory bracket and snug hardware.

 

 

Figure 6

 

 

9. Using the new bumper brackets as templates. Mark the third bracket mounting hole

 

 

 

to be drilled Figure 7. Remove the brackets and drill a 1/2" hole at each mark.

 

 

C9909 Installation - pg. 5

 

 

UP

 

 

Figure 7

 

 

10. Reinstall the bumper brackets on the bumper with the same hardware along with an

 

 

additional ½" x 1-1/4" bolt, nut and washers for the hole just drilled. Leave hardware

 

 

 

loose.

 

 

 

11. If equipped with a receiver hitch: Fasten the receive hitch to the bottom of the frame

 

 

 

rails through the rear-most holes using the provided 5/8" x 1-1/2" bolts, nuts and

 

 

 

5/8" USS washers. Figure 8 Torque bolts to 100 ft-lbs.

 

 

Figure 8

 

 

12. Install the modified rear bumper in the vehicle Figure 9. Be sure the new brackets

 

 

are inside the frame rails and the spare tire winch tubes align Figure 10. Fasten the

 

 

 

bumper to the original frame mount holes with the factory bolt tab and nuts. Fasten

 

 

the bracket through the remaining front-upper hole Arrow - Figure 10 with the original

 

 

 

10mm bolt and provided 10mm nut and washer. Leave hardware loose.

 

 

Figure 9

 

 

C9909 Installation - pg. 6

 

 

Figure 10

 

 

13. If equipped with a receiver hitch, install the provided 1.5" tall x 2" OD bumper

 

 

spacers between the hitch and the bumper. Figure 11 Fasten the bumper to the hitch

 

 

 

with 14mm x 80mm bolts and 9/16" SAE washers. Leave loose.

 

 

Figure 11

 

 

14. Tighten all bumper mounting hardware starting with the bumper-to-bracket hardware

 

 

 

first. Torque the hardware to the following specs: ½" and 12mm hardware – 65

 

 

 

ft-lbs, 14mm hardware – 95 ft-lbs, and 10mm hardware – 40 ft-lbs.

 

 

15. Reconnect all bumper wiring.

 

 

Post-Installation

 

 

1. Check all hardware for proper torque.

 

 

2. Check hardware after 500 miles.

 

 

The welding is for the front bumper brackets. If you read the body lift instructions its in there. Originally he had asked if you could return to OE after installed the body lift kit. I saw the welding, didnt realize the brackets were replaceable. Thats where you have to weld in gussets.

[358429]

No welding in the directions on their site.

 

 

 

 

 

 

 

 

From the link in the original post:

 

 

 

 

 

39. Locate the provided bumper bracket gussets. The gussets will be welded between

 

 

Thanks for the info on the brackets, I'll look around locally to see what I can find.

 

 

 

 

 

 

 

the front face of the factory bracket and the center tube. Remove paint from these

 

 

 

areas to promote good weld penetration. The gusset should be set in about 1/8 to

 

 

 

1/4" from the cut edge. Weld the gusset in place.

 

[oldschool327]

Ah front end brackets! I am a dumb arse. I was looking at the rear.

 

I have a set of front brackets sitting here in the garage if you want them let me know PM if interested and I will send pics for you. They are from a GMC but if they should work.

[358429]

Got a link? GMPartsDirect, if I am looking at the right part, has them for ~$42 each. $23 each is much better!

Correction, I was looking at the wrong part, I believe this is the corret one:

Spacer Back - Chevrolet 1/2 ton - Chevrolet 1/2 ton

07-10 $21.29

#5:

[oldschool327]

The picture I sent is that part. the spacer is integral to the bracket. The bracket has no item number in that picture right?